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Six Sigma Foundations: Applying Design for Six Sigma

Six Sigma Foundations: Applying Design for Six Sigma

55mIntermediate2024-06-12

Authors

Tina Agustiady

Tina Agustiady

Award-Winning Leader and Certified Lean Six Sigma Master Black Belt

Course details

Design for Six Sigma (DFSS) is an innovative continuous improvement methodology for designing new products, processes, and services by integrating lean and Six Sigma principles. In this course, Tina Agustiady explains how the DFSS methodology is used to design robust products, processes, and services right the first time by using the voice of the customer to meet Six Sigma performance. Robust designs are insensitive to variation and provide consistent performance in the hands of the customer. DFSS is used to meet customer needs by understanding their requirements, considering current process capability, identifying and reducing gaps, and verifying predictions to develop a robust design.

Learning objectives
Explain methodology on how to implement DFSS in various industries.
Describe practical examples of the use of DFSS.
Explain sustainability utilizing lean Six Sigma techniques and lean product development.
Describe innovative designs using DFSS with concept generation.

Skills covered

Operations ManagementProject ManagementBusiness Analysis and StrategyOne-Off

Concepts

0. Introduction

  • 01 - Design for Six Sigma - A practical approach
  • 02 - Six Sigma overview
  • 03 - DFSS overview
  • 04 - DFSS benefits

1. DFSS Methodology

  • 05 - Culture and organizational readiness
  • 06 - Benchmarking
  • 07 - The voice of the customer
  • 08 - TRIZ methodology
  • 09 - IDDOV methodology

2. Lean Design

  • 10 - Modeling of technology
  • 11 - Taguchi's design - Quadratic loss function
  • 12 - Design failure modes and effects analysis
  • 13 - Design of experiments

3. Statistical Process Control

  • 14 - Measurement Systems Analysis
  • 15 - Process capability
  • 16 - Reliability testing

4. The Future of DFSS

  • 17 - Required leadership for success
  • 18 - Assessing risk factors
  • 19 - Sustainability

Conclusion

  • 20 - Next steps

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