Operations Foundations: Total Productive Maintenance (TPM)
56mIntermediate2025-01-13
Authors
Tina Agustiady
Award-Winning Leader and Certified Lean Six Sigma Master Black Belt
Course details
Total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. Getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive maintenance means fewer breakdowns, stops, and defects. This course teaches this innovative approach to maintenance that optimizes equipment effectiveness through continuous improvement of product and service processes. TPM promotes a reliability-based maintenance system utilizing proactive, predictive, and preventive maintenance practices focusing on the entire equipment life cycle. Learn how TPM requires buy-in at every level of the organization—from executive to middle management to frontline and support teams working together. Ultimately, this course will help you promote and implement team-based activities aimed at the organization-wide goal of zero defects and zero breakdowns.
Learning objectives
Explain what total productive maintenance is and why it helps all organizations.
Explain the role of maintenance in TPM.
Describe TPM processes and the eight pillars of TPM.
Describe enterprise TPM.
List the six major losses.
Explain the benefits of metrics-based performance in TPM using overall equipment effectiveness.
List TPM implementation steps.
Learning objectives
Explain what total productive maintenance is and why it helps all organizations.
Explain the role of maintenance in TPM.
Describe TPM processes and the eight pillars of TPM.
Describe enterprise TPM.
List the six major losses.
Explain the benefits of metrics-based performance in TPM using overall equipment effectiveness.
List TPM implementation steps.
Skills covered
ManufacturingOperations ManagementProject ManagementProduct and ManufacturingBusiness Analysis and StrategyOne-Off
Concepts
0. Introduction
- 01 - Introducing Total Productive Maintenance
- 02 - What is TPM
1. TPM Overview
- 03 - 5 main points of TPM
- 04 - The role of maintenance in TPM
2. TPM Foundation and Pillars
- 05 - The 5S Foundation
- 06 - The 8 pillars of TPM
3. Enterprise TPM
- 07 - TPM holistic vision
- 08 - TPM goals
4. Maintenance and Losses
- 09 - TPM vs. traditional maintenance
- 10 - TPM - 6 main production losses
5. Optimize Equipment Effectiveness (OEE)
- 11 - TPM metrics
- 12 - OEE efficiencies
- 13 - Maintenance effectiveness
6. Implementation Steps
- 14 - TPM pilot area
- 15 - TPM and restoring equipment
- 16 - TPM visual management
- 17 - Improvement plans
Conclusion
- 18 - Next steps