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Lean Deep Dive: Job Instruction

Lean Deep Dive: Job Instruction

1h 22mBeginner2020-02-05

Authors

Gemba Academy

Gemba Academy

Leading Provider of Lean and Six Sigma Training

Course details

Job instruction (JI) is a fundamental element of lean. It is a streamlined method of instruction that will help you transfer knowledge from instructor to learner more quickly and easily than conventional training methods. This is done through one-on-one training following a four-step method and using a document called a job breakdown. This course—for JI facilitators—can be used to prepare for your next job instruction course. Ron Pereira and Roger Bilas explain how to develop the job breakdown sheet, create a training timetable, practice effective instruction, and roll JI out in your organization. Using these tips, you can use JI to develop proficiency, prevent defects, eliminate waste, and reduce stress among all your employees.

Topics include:
- The five needs of a supervisor
- Correct instruction
- Instruction demonstration
- Breaking down the job
- Training timetable
- Reinforcing knowledge
- Rolling out JI

Skills covered

Operations ManagementProject ManagementBusiness Analysis and StrategyOne-Off

Concepts

1. Job Instruction for Facilitators

  • 01 - Job instruction (JI) overview
  • 02 - Five needs of a supervisor
  • 03 - Faulty instruction
  • 04 - Correct instruction
  • 05 - How to tie the fire underwriter's knot
  • 06 - How to instruct card
  • 07 - Day two - Job instruction
  • 08 - Instruction demonstration review, part 1
  • 09 - Instruction demonstration review, part 2
  • 10 - Instruction demonstration review, part 3
  • 11 - Job breakdown sheet
  • 12 - Breaking down the job
  • 13 - Breaking down the job - Time to practice
  • 14 - Have everything ready
  • 15 - Have everything ready - Summary
  • 16 - Training timetable
  • 17 - Practice instruction
  • 18 - Practice instruction - Summary
  • 19 - Reinforcing knowledge
  • 20 - Practice instruction
  • 21 - Special problems
  • 22 - Special problems - Summary
  • 23 - Practice instruction
  • 24 - Rolling out JI

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