Input Sensors with PLC: 4-20 mA Current Loop

Input Sensors with PLC: 4-20 mA Current Loop

29mIntermediate2024-05-10

Authors

Zahraa Khalil

Zahraa Khalil

Engineering Instructor and Educator

Course details

Industrial sensors are essential to many industrial control systems, to help controllers run tasks like check product performance, functionality, and safety. In this short course, learn about the common circuit used to connect analog industrial sensors to PLCs (programmable logic controllers), by exploring the 4-20 mA current loop circuit. Get introduced to the components of the 4-20 mA current loop circuit, including sensors, transmitters, power supplies, and receivers. Explore the role of transmitters in converting sensor values into a 4-20 mA electrical signal. Hear an overview about calculating mA current readings, wiring a temperature sensor to the PLC, and deciding when to use a load resistor in the loop. Plus, get answers to common questions about things like the importance of starting from 4 mA instead of 0 mA, or the reason for using 4mA as the lower range value in the current loop.

Skills covered

PLC Industrial Controls and ProgrammingHardwareOne-Off

Concepts

Introduction

  • The 4-20 mA current loop circuit
  • What you should know before watching

Introduction to PLC and Industrial Automation

  • Introduction to the 4-20 mA loop
  • Industrial 4-20 mA current loop basics
  • Industrial 4-20 mA current loop components
  • Industrial transmitters overview
  • Optional - Calculating mA current reading
  • Example - Wiring a temperature sensor to the PLC
  • Why start from 4 mA instead of 0 mA
  • Why choose 4 mA instead of 10 mA
  • Load resistor in a 4-20 mA current loop

Conclusion

  • Next steps