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Designing a Replacement Part using 3D printing

Designing a Replacement Part using 3D printing

55mIntermediate2014-05-27

Authors

Kacie Hultgren

Kacie Hultgren

Multidisciplinary Designer

Course details

Creating replacement parts for household appliances and furniture (like a broken oven knob or draw pull) is a great use of desktop 3D printers. In this short project course, author Kacie Hultgren takes us through the four steps needed to design and ultimately print a replacement part with your 3D printer: sketching your ideas on paper, translating notes into a digital design with a CAD program, testing the print, and then revising and improving on your model. Start now and learn to create replacement parts that are almost as good as the original.

Learning objectives
Measuring with calipers
Modeling in 3D with Tinkercad
Creating holes and complex shapes
Plating and printing
Optimizing and reworking the design

Skills covered

Tinkercad3D PrintingAutodeskProjectProduct and Manufacturing

Concepts

0. Introduction

  • 01 - Welcome
  • 02 - What if I don't have a 3D printer

1. Measure and Record

  • 03 - Thinking in 3D
  • 04 - Measuring with calipers

2. Design in Tinkercad

  • 05 - Introducing Tinkercad
  • 06 - Working with shapes
  • 07 - Using Shape Generators
  • 08 - Grouping and aligning
  • 09 - Using the workplane
  • 10 - Creating holes
  • 11 - Creating complex shapes
  • 12 - Exporting your design

3. Print and Test

  • 13 - Plating and printing
  • 14 - Design for manufacturability
  • 15 - Critiquing our design
  • 16 - Design rules - Avoid overhangs
  • 17 - Design rules - Planning for thread width

4. Optimize and Rework

  • 18 - Iterating with Cut, Copy, and Paste
  • 19 - Splitting the design into two pieces
  • 20 - Adjust shapes with Ungroup

Conclusion

  • 21 - Brainstorm and next steps

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