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Composite Design and Manufacturing 02: Product Development and Simulation

Composite Design and Manufacturing 02: Product Development and Simulation

1h 5mBeginner2021-05-19

Authors

Aram Goganian

Aram Goganian

Founder, Lead Designer, and Engineer for Predator Cycling

Course details

Composite materials are now found in everything from automobile interiors to cell phone cases to sporting equipment. It is critical for product designers to be able to incorporate composite materials into their design. In this three-part series, carbon fiber product designer and fabricator Aram Goganian presents an essential guide to building a composite-based consumer product—in this case a carbon-fiber balance bike. The second course focuses on composite design configuration and simulation, showcasing a single-sided mold with wash-out tooling, a closed mold with a thermoplastic epoxy, and pre-preg materials. By showing the design process in action, Aram provides guidance for part fabrication and final product validation. Discover how to build your model, validate your design concept and make updates to the design, and finalize the design, complete with a fully visualized surface finish. Plus, learn how to create detailed analysis or manufacturing.

Skills covered

Fusion 360Product ManagementAutodeskBusiness Analysis and StrategyDeep Dive (X:Y)

Concepts

0. Introduction

  • 01 - Introduction to our composite system
  • 02 - Review of product dev and simulation

Modeling a First Draft

  • 03 - Designing and modeling for composites
  • 04 - Sketching fundamentals to begin the design process
  • 05 - Modeling concepts and overview
  • 06 - Design tools used for 3d body surfacing
  • 07 - Quick design changes within workflow

Validation of First Concepts in Simulation

  • 08 - Setting up parameters in Discovery from imported Fusion 360 file
  • 09 - Update variables within CFD
  • 10 - Real-time edits within Discovery
  • 11 - Setting up topology optimization
  • 12 - Make updates and design changes within topology optimization

Final Design and Surfacing of Part

  • 13 - Setup model with drawings for spec
  • 14 - Sketch templates
  • 15 - Enhanced surface control
  • 16 - Tools in CAD to analyze your part
  • 17 - Draft analysis - Confirm capability of successful mold construction

Conclusion

  • 18 - Conclusion

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