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Additive Manufacturing: Troubleshoot 3D Prints

Additive Manufacturing: Troubleshoot 3D Prints

2h 28mIntermediate2021-05-11

Authors

Rich Cameron

Rich Cameron

Cofounder of Nonscriptum LLC

Joan Horvath

Joan Horvath

Cofounder of Nonscriptum LLC

Course details

3D printing has come a long way, but there are still many things that can derail the printing process. This course helps you avoid problems in advance and solve them when they do come up. Rich Cameron and Joan Horvath of Nonscriptum LLC—the maker tech training company—review the most common hardware, filament, part geometry, and software issues and show how to fix them by making changes to the model, orientation, or printer settings. Learn what to do when your print doesn't stick to the print bed; when you see pimples, dimples, or stringing; when your filament jams or nozzle clogs; when you have cooling issues; or when the walls of your print are too thin. Joan and Rich also help identify and fix software-related issues with your host and slicer programs and troubleshoot problems with multiple causes via systematic debugging.

Skills covered

3D PrintingProduct and ManufacturingDeep Dive (X:Y)

Concepts

0. Introduction

  • 01 - When 3D prints go wrong
  • 02 - Who this is for

1. Issues Caused by Printer Hardware

  • 03 - Overview - Issues caused by printer hardware
  • 04 - Parts of a 3D printer
  • 05 - 3D prints not sticking - Geometry and nozzle height
  • 06 - 3D prints not sticking - Surface and materials compatibility
  • 07 - 3D prints not sticking - Temperature effects
  • 08 - Printer over- or under-extruding
  • 09 - Pimples, dimples, and stringing
  • 10 - Test parts, printing square, and backlash
  • 11 - Part dimensions incorrect
  • 12 - Printer geometry-related problems
  • 13 - Filament jams and heat creep
  • 14 - Clearing a nozzle clog without disassembly
  • 15 - Nozzle replacement issues

2. Filament Effects on a Print

  • 16 - Filament-specific issues
  • 17 - Extruder temperature and cooling issues
  • 18 - Choosing a material for a surface quality
  • 19 - Tips for creating transparent prints with filament
  • 20 - Handling abrasive filaments

3. Part Geometry Considerations

  • 21 - Geometry considerations overview
  • 22 - Thin-walled prints
  • 23 - Vase prints
  • 24 - Tall, skinny prints
  • 25 - Printing solid
  • 26 - Orienting parts for strength
  • 27 - Prints with curves and holes
  • 28 - Interlocking parts and horizontal size compensation

4. Identifying Software-Related Print Issues

  • 29 - 3D printing software workflow
  • 30 - Slicing and host programs
  • 31 - Print configuration management
  • 32 - Creating support
  • 33 - Infill effects
  • 34 - Ordering operations within a layer

5. Issues with Multiple Causes

  • 35 - Systems-level debugging
  • 36 - Debugging surface quality issues
  • 37 - Creating detailed features

Conclusion

  • 38 - Next steps

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